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Surplus is a universal problem,
whether you are the CEO, CFO, COO, or a Product
Manager, Sales Manager or Plant Manager, you know
about the problems caused by surplus. Don’t
feel alone, the estimates for surplus top $350
billion annually for the United States.
The problem is not going away, despite efforts
by the business community to improve supply chain
efficiency, inventory growth has outpaced sales
growth.
It is reasonable to assume that a good chunk
of that inventory consist of excess items. A recent
survey of inventory managers conducted by the
Institute of Management and Administration found
that “removing excess, obsolete or slow
moving inventory” has become there #1 most
challenging task-by a 2:1 margin over the next
most common response.
Some common factors contributing
to inventory surplus are:
- Forecasting inaccuracy
- New product introductions
- Shift in buyer preferences
- Competitive activity
- Cancelled orders
Business surplus is more than just an annoyance.
Too much surplus can cause a significant drag
on your company’s financial performance.
It can reduce your earnings and eventually depress
your company’s stock price.
Some costs associated with
surplus:
- Sunk cost/opportunity
cost. Surplus assets represent
hard dollars that your company has invested.
Too often a manager will dwell on the amount
he or she has invested in an asset, and that
becomes a barrier to selling it. However in
its surplus state, that asset has zero value
to the company. Upon conversion of that asset
to cash, the funds can be invested in productive
equipment, parts, used to pay down a debt or
put in the bank to generate interest.
- Poor space utilization.
Whether its 500 discontinued computer monitors
or a couple of skids of parts, surplus items
take up space that could other wise be used
for productive, revenue generating activities.
Physical space cost money, and clogging it down
with an unproductive asset does not help the
productive part of your business.
- Depreciated expense.
Many assets depreciate in value
just sitting in a warehouse; this is especially
true in the fast paced world of electronics.
The longer you hold on to your surplus assets,
the greater the chance the asset will become
completely obsolete and worthless. You loose
much of the value while you hold onto them.
- Tracking expense.
Companies use systems and people to keep track
of surplus items. These activities add cost
to a company’s budget. The resources used
for tracking could be better deployed in more
productive activities.
- Insurance cost.
Surplus inventory is also insured
against damage or destruction.
- Higher taxes.
Surplus assets get counted as part of total
assets, and in many areas can increase the company’s
property tax base.
EXAMPLE
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ABC company
has 40,000 telephones, stacked on 200 pallets,
sitting in its warehouse. It has been unable
to sell them to any of its regular customers.
ABC’s cost to manufacture the phones
is $15.00, for a total cost of $600,000.00.
Assume that they could generate a 12% return
on there money. Every month that ABC holds
on to the inventory it incurs the following
costs.
- Warehousing
($1/month per pallet)
$200.00
- Inventory tracking
(allocated monthly cost) $500.00
- Insurance
($0.50/month per $1000.00) $300.00
- Financial opportunity
cost ($600,000x12% return/12 months)
$6,000.00
Total monthly cost
$7,000.00 |
Too much surplus can also adversely impact your
company’s Return On Assets (ROA).
ROA is a key financial measure that is widely
accepted in the business community as a measure
of a company’s performance. It is calculated
as follows: ROA= Net Income/Assets. The lower
the amount of assets, the higher the ROA. The
goal of most companies is to maximize net income
while minimizing the level of assets.
Senior managers today can be evaluated on ROA
performance, and a large portion of their compensation
can be tied to it. If that does not impact you
directly there is a good chance that it matters
to your boss or his. And this means that he or
she is likely to be very interested in what you
are doing to improve ROA. In addition, if your
company is publicly traded you can bet that investors
are monitoring you ROA closely. That means it
can impact your stock price.
To
Summerise
If your company wants to improve
ROA then excess inventory
is the first place to start.
If you have a list of your excess
prepared please email to (excel format perfered)
purchasing@cobwebelectronics.com
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